Waya ndodo pickling & phosphating mzere
Ubwino ndi kakulidwe ka chithandizo chodzitchinjiriza cha pickling:
Zida zopangira zodzikongoletsera zokha zili ndi zabwino zomwe njira zachikhalidwe zowotchera ndi njira zina zopanda asidi sizingafanane:
★Zabwino pamwamba-- sing'anga ntchito akadali asidi, kotero pamwamba khalidwe akadali ndi ubwino pickling miyambo;
★Kupanga zokha-- kupanga mosalekeza basi, dzuwa mkulu kupanga, linanena bungwe lalikulu, magawo osiyanasiyana ndondomeko amalamulidwa ndi kompyuta, kupanga wakhala basi.Njirayi ndi yokhazikika, makamaka yoyenera kupanga zazikulu, zapakati;
★Mtengo wotsika mtengo-- kuwongolera zodziwikiratu za magawo azinthu, kupanga kwake kumatha kukhathamiritsa, ndikufalitsidwa koyenera komanso kothandiza.Kugwiritsa ntchito mphete, pomwe kupanga makina kumatha kuchepetsa mtengo wa ogwira ntchito.Zinthu izi zimapanga zida zonyamula zokha zokha.Mtengo wogwiritsira ntchito zipangizo ndi wotsika kwambiri kuposa wa pickling yachikhalidwe;
★Kuwonongeka kwachilengedwe kochepa- Zida zodzikongoletsera zokha zimatha kukhala ndi zida zapamwamba zamadzi otayira ndi gasi, kuphatikiza mawonekedwe a zida zake, Kupeza mpweya wochepa kwambiri komanso kuipitsa pang'ono pamalopo ndi malo ozungulira.Makamaka pochiza chifunga cha asidi ndi mankhwala amadzi.Kumbali ina, ngati ili ndi zida zoyenera zosinthira asidi komanso zida zoyeretsera madzi oyipa, zotulutsa ziro zitha kupezeka.
★ Ndi kupita patsogolo kwaukadaulo, zida zodzitchinjiriza zokha zitha kuzindikira pang'onopang'ono kulumikizana kosasunthika ndikutsata mayendedwe, MES, ERP ndi machitidwe ena.Ndi mafakitale 4.0, masomphenya a makina, deta yaikulu yamtambo ndi matekinoloje ena, amatha kukwaniritsa mlingo wapamwamba kwambiri, wodzipangira okha, komanso wamitundu yambiri, zomwe zimabweretsa phindu lalikulu lachuma ku bizinesi.
Kusankha zida
Kusiyana pakati pa mitundu yosiyanasiyana ya mizere ya pickling:
★mtundu wa bwalo - - oyenera zida zapamwamba ndi zotsika za waya za carbon zokhala ndi zofunikira zofananira, zokhala ndi mphamvu zambiri, zotulutsa zazikulu komanso kulolerana bwino kwa zolakwika;
★U-mtundu—— oyenera ndodo zapamwamba ndi otsika mpweya waya ndi zitsulo zosapanga dzimbiri waya ndodo ndi mitundu yosiyanasiyana ndi zofunika pokonza, ndi linanena bungwe lalikulu;
★mtundu wowongoka - - woyenera kwa opanga omwe ali ndi kapangidwe kakang'ono kakang'ono ka mbewu komanso zofunikira zochepa zotulutsa.Palibe malire pamitundu yosiyanasiyana ya waya.
Kukonzekera kokhazikika kwadongosolo
Mawonekedwe
★ Mbadwo watsopano wa onyenga:
• Mwapadera makonda chokweza magetsi kwa mzere pickling, ndi mkulu chitetezo mlingo ndi kukana dzimbiri;
• Kuwongolera kwa magudumu anayi, ma motors 4 oyendetsa mafoni amayenda molumikizana, zomwe zimathandizira kwambiri kudalirika ndi kulolerana kolakwa kwa zida zogwirira ntchito;
Kulephera kwa injini imodzi sikukhudza kugwira ntchito kwa manipulator;
• Pulley yosunthika yokhala ndi chiwongolero cha mayiko awiri pamodzi ndi machitidwe otsogolera ambiri a mkono wa robotic imatsimikizira kugwira ntchito mokhazikika komanso phokoso lochepa;
• Pulley yosunthika imatengera njira zitatu zoyendetsera magudumu okhala ndi 2 × 2 kuti zitsimikizire kuti kukweza ndi kutsika kumakhala kokhazikika komanso kosagwedezeka;
• Njira yoyendetsera magulu ambiri yokhala ndi 2 × 4 dongosolo, chiwongolero chosinthika, phokoso lochepa, komanso palibe kupanikizana kwa njanji;
• Kuzungulira kozungulira kwa njanji kungakhale kochepa ngati mamita 3, ndipo mapangidwe ake ndi osakanikirana.Poyerekeza ndi zinthu zofanana, zimapulumutsa 1/3 ya malo a fakitale;
• Wowongolera samalumikizana mwachindunji ndi njanji poyenda, ndipo njanjiyo siivala;
• Wokhala ndi encoder yokweza mtengo kuti athe kuwongolera bwino malo onyamulira ndikuwunika momwe akunyamulira nthawi zonse kuti awonetsetse kuti akugwira ntchito bwino;
• Manipulator aliwonse ali ndi chowongolera chowongolera, chomwe nthawi zonse chimadyetsa malo omwe akugwira ntchito pakalipano, ndi chigamulo cha 0.8mm, kuonetsetsa kuti manipulator akugwira ntchito molondola;
• Mwapadera wokometsedwa makina dongosolo, moyo wautali utumiki wa mbali, zosavuta kukonza ndi kukonza, ndi mwamsanga m'malo mbali.
• Mwapadera makonda chokweza magetsi kwa mzere pickling, ndi mkulu chitetezo mlingo ndi kukana dzimbiri;
• Kuwongolera kwa magudumu anayi, ma motors 4 oyendetsa mafoni amayenda molumikizana, zomwe zimathandizira kwambiri kudalirika ndi kulolerana kolakwa kwa zida zogwirira ntchito;
★ Kulephera kwa injini imodzi sikukhudza ntchito ya manipulator;
• Pulley yosunthika yokhala ndi chiwongolero cha mayiko awiri pamodzi ndi machitidwe otsogolera ambiri a mkono wa robotic imatsimikizira kugwira ntchito mokhazikika komanso phokoso lochepa;
• Pulley yosunthika imatengera njira zitatu zoyendetsera magudumu okhala ndi 2 × 2 kuti zitsimikizire kuti kukweza ndi kutsika kumakhala kokhazikika komanso kosagwedezeka;
• Njira yoyendetsera magulu ambiri yokhala ndi 2 × 4 dongosolo, chiwongolero chosinthika, phokoso lochepa, komanso palibe kupanikizana kwa njanji;
• Kuzungulira kozungulira kwa njanji kungakhale kochepa ngati mamita 3, ndipo mapangidwe ake ndi osakanikirana.Poyerekeza ndi zinthu zofanana, zimapulumutsa 1/3 ya malo a fakitale;
• Wowongolera samalumikizana mwachindunji ndi njanji poyenda, ndipo njanjiyo siivala;
• Wokhala ndi encoder yokweza mtengo kuti athe kuwongolera bwino malo onyamulira ndikuwunika momwe akunyamulira nthawi zonse kuti awonetsetse kuti akugwira ntchito bwino;
• Manipulator aliwonse ali ndi chowongolera chowongolera, chomwe nthawi zonse chimadyetsa malo omwe akugwira ntchito pakalipano, ndi chigamulo cha 0.8mm, kuonetsetsa kuti manipulator akugwira ntchito molondola;
• Mwapadera wokometsedwa makina dongosolo, moyo wautali utumiki wa mbali, zosavuta kukonza ndi kukonza, ndi mwamsanga m'malo mbali.
★ Kapangidwe kakang'ono, kamangidwe kachitsulo kopangidwa ndi fakitale, kulumikiza bolt wamphamvu kwambiri, chithandizo chokwanira chothana ndi dzimbiri
• Kusunga ndi kusunga ndalama pa fakitale;
• Malo osungiramo zinthu amaikidwa mkati mwa mzere wopanga ndipo sakhala ndi malo akunja;
• Amphamvu komanso otetezeka kuposa kuwotcherera kwachikhalidwe, kuthetsa kupsinjika;
• Zida ndi zokongola komanso zokongola, zosavuta kuziyika, ndipo nthawi yomanga ndi yochepa;
• Pamwamba pazitsulo zazikuluzikulu zachitsulo zimawombera kuti zitsimikizire kuti zotsalira zotsutsana ndi zowonongeka zimakhala zolimba komanso zolimba;
• Pambuyo powombera, pamwamba pake amachiritsidwa ndi anti-corrosion №, ndi kupopera mankhwala ndi mphira wa chlorinated anti-corrosion, kotero kuti palibe nkhawa za dzimbiri.
★ Pickling imagwiritsa ntchito luso la kusefera kwa tank:
• ukadaulo wa patent;
• Palibe zinthu zotenthetsera ndi zokokera mu thanki yotola;
• Kutolera kwamphamvu kwa ndodo zamawaya kumapangitsa kuti ma pickling akhale abwino, ndipo mipata ya ndodo zamawaya imathanso kuzifutsa bwino;
• Kupititsa patsogolo luso la pickling ndi 10-15%;
• Zotsalira zosefera pa intaneti kunja kwa thanki, kuchotsa zotsalira pa intaneti, kuwonjezera moyo wautumiki wa hydrochloric acid ndi 15%, ndikupulumutsa ndalama zopangira;
• Kuyeretsa ndi kukonza thanki ya asidi ndi yaitali, kumachepetsa mphamvu ya ntchito.
★ Ukadaulo wothandiza wobwezeretsanso madzi:
• Kuyeretsa madzi mosiyanasiyana kumazindikira kagwiritsidwe ntchito ka madzi pang'onopang'ono;
• Nthunzi condensate imabwereranso ku thanki yamadzi ofunda;
• Kugwiritsa ntchito madzi kungakhale kotsika mpaka 40Kg/ton, kuchepetsa ndalama zopangira.
★ Full Flush System:
• Kuthamanga kwakukulu kwapakatikati ndi kunja kwa ndodo ya waya;• Kugwirizana ndi chipangizo chozungulira cha waya, chimatha kutsuka pamwamba pa ndodo ya waya ndi mbedza popanda nsonga zakufa;
• Nozzle iliyonse yowotcha imakhala ndi cholumikizira chapadziko lonse lapansi, chomwe chimatha kusinthidwa kuti chikhale chowongolera bwino;
• Njira yowotchera ndi yosinthika komanso yabwino, ndipo kukonza kwake ndikosavuta komanso kosavuta;
• Kuwongolera papope yamadzi kawiri, pampu yamadzi yothamanga kwambiri imakhala ndi udindo wothamanga, ndipo pampu yamadzi yotsika kwambiri imapopera pamwamba pa ndodo ya waya kuti itetezedwe;
• Madzi otsuka amagwiritsidwa ntchito mobwerezabwereza popanda kudandaula za kumwa madzi.
Zindikirani: The rinsing ndondomeko pambuyo pickling ndi yofunika kwambiri mu lonse pickling ndi phosphating ndondomeko, amene mwachindunji zimakhudza wotsatira phosphating mankhwala;Kutsitsa koyipa kumafupikitsa moyo wautumiki wa yankho la phosphating.Pambuyo pa asidi otsalira abweretsedwa mu yankho la phosphating, yankho la phosphating ndi losavuta kusintha lakuda, ndipo moyo wautumiki umafupikitsidwa kwambiri;Kuchapira kosakwanira kungayambitsenso khalidwe la phosphating losakwanira, malo ofiira kapena achikasu, nthawi yochepa yosungiramo, komanso kujambula kosakwanira.Opanga zitsulo omwe ali ndi zofunikira zapamwamba amagwiritsa ntchito makina otsekemera.
★ Advanced ndi cholimba phosphating ndi slag kuchotsa dongosolo
• Kugwira ntchito kwapang'onopang'ono kwathunthu popanda ntchito yamanja;
• Dongosolo lalikulu la kusefera, kuyeretsa kwa slag ndi kutulutsa slag;
• Madzi omveka bwino a phosphating amabwereranso ku thanki ya phosphating, palibe thanki yowonjezera yamadzimadzi ya phosphating yomwe imafunika;
• Kutentha kwa kutentha kwa phosphating solution kumakhala kochepa poyendetsa kusefera, zomwe zimathandiza kuchepetsa mphamvu yogwiritsira ntchito mphamvu;
• Kugwira ntchito modalirika, kaphazi kakang'ono, phokoso lochepa komanso kugwiritsa ntchito mphamvu zochepa;
• Ntchito yosavuta, yotsika mtengo yogwiritsira ntchito komanso kukonza bwino.
★ Dongosolo lowongolera mwaukadaulo ndi mapangidwe odalirika apulogalamu:
• Kuyika kwa njira ziwiri za sensa ya mzere ndi kusintha kwapafupi, kuphatikizapo ndondomeko ya mapulogalamu, kuteteza ngozi za kugunda;
• Kuwongolera chitetezo chokhazikika ndi kasinthidwe ka sensa ya chitetezo kuti tipewe ngozi zaumwini ndikuwonetsetsa chitetezo cha ogwira ntchito;
• Kulondola kwapamwamba, kulakwitsa kwa malo ≤ 5mm;
• Chiwonetsero chowonetsera pa HMI chikugwirizana kwathunthu ndi malo omwe alipo pa malo opangira manipulator ndi malo okweza mbedza;
• Ogwiritsa akhoza makonda osiyanasiyana ndondomeko ndondomeko;
• Malinga ndi mtundu wa ndodo ya waya, wogwiritsa ntchito amatha kusankha njira ya pickling ndi phosphating ndi kiyi imodzi potsegula;
• Njira yopangira ikhoza kusinthidwa nthawi iliyonse panthawi yopanga, ndi kuwongolera kosavuta;
• Tsatani ndi kulemba mmene koyilo iliyonse ilili panthawi ya pickling ndi phosphating;
• Ntchito ya BYPASS, yomwe imatha kuzindikira kukonzanso kwa kiyi imodzi;
• Malipoti osiyanasiyana akhoza kusinthidwa malinga ndi zosowa za wogwiritsa ntchito, zomwe zimakhala zosavuta kuti ogwiritsa ntchito azifunsa ndi kulemba;
• Gwiritsani ntchito chipata cha mafakitale opanda zingwe Efaneti kuti mufanane ndi chipata cha PLC kuti mukwaniritse kuwongolera kodalirika komanso nthawi yeniyeni;
• Mutha kusankha kugwiritsa ntchito RFID kapena barcode system, kufananiza zokha, ndikutsata njira ya waya nthawi iliyonse;
• Mutha kusankha kugwiritsa ntchito mawonekedwe a intaneti a Zinthu, kuwongolera nsanja pamtambo, ndi mafoni am'manja ndi mapiritsi amatha kukhala patali pa intaneti;
• Mawonekedwe a dongosolo la MES akhoza kusungidwa, ndipo dongosolo la MES likhoza kugwirizanitsidwa mosagwirizana ndi zipangizozi, zomwe ndi zabwino kwa kasamalidwe ka kupanga.
★ Kasamalidwe kokhazikika ndi kupanga:
• Zitsulo zonse ndi ma manipulators amatha kuzindikira zolakwika;
• Matanki onse amayesedwa kwa maola 24-48 akudzaza madzi;
• Makabati onse owongolera magetsi ndi makabati ogawa magetsi amatsatira chiphaso cha 3C.
